Commonly used details of straight seam welded steel pipe industry

As an important building structural material, straight seam welded steel pipe plays an irreplaceable role in modern engineering construction. This kind of steel pipe is widely used in large steel structure projects such as high-rise buildings, bridges, power stations, and stadiums with its excellent mechanical properties, good weldability, and economy. With the rapid development of my country’s construction industry, the demand for straight seam welded steel pipes continues to grow, and its production process and technical level are also constantly improving.

The production process of straight seam welded steel pipes mainly includes steel plate pretreatment, forming, welding, heat treatment, finishing, and other links. In the steel plate pretreatment stage, it is necessary to conduct strict quality inspection on the raw materials of high-rise steel to ensure that its chemical composition and mechanical properties meet the standard requirements. The forming process usually adopts the JCOE or UOE forming method, and the steel plate is formed into a tube through multiple progressive bending. Welding is a key link in the production process. At present, high-frequency resistance welding (HFW) or submerged arc welding (SAW) processes are mainly used. High-frequency resistance welding has the advantages of fast speed and small heat-affected zones, while submerged arc welding is more suitable for the welding of thick-walled steel pipes. After welding is completed, weld heat treatment is required to eliminate welding stress and improve the mechanical properties of the weld area.

The quality control of straight seam welded steel pipes runs through the entire production process. The raw material inspection link requires a comprehensive inspection of the chemical composition, mechanical properties, surface quality, etc. of the steel plate. During the welding process, welding parameters need to be strictly controlled to ensure the quality of the weld. Non-destructive testing technologies such as ultrasonic testing and X-ray testing are widely used in weld quality inspection. Finished pipes also need to undergo a series of inspection items such as water pressure testing, size testing, and mechanical properties testing. These strict quality control measures ensure the reliability and safety of straight seam welded steel pipes.

In terms of construction applications, straight seam welded steel pipes have significant advantages. Its high strength characteristics make the structural design lighter, which can effectively reduce the dead weight of the building and improve the seismic performance. Good welding performance facilitates on-site construction connection and shortens the construction period. The inner and outer surfaces of straight seam welded steel pipes are of excellent quality and can be treated with anti-corrosion as needed to extend the service life. In high-rise buildings, straight seam welded steel pipes are often used in main load-bearing components such as columns and beams; in bridge projects, they are mostly used in key parts such as piers and arch ribs. In recent years, with the increasing diversification of building forms, straight seam welded steel pipes have also been innovatively used in large-span spatial structures.

In terms of market development, my country’s straight seam welded steel pipe industry has shown a booming development trend. Major domestic manufacturers continue to increase investment in technology research and development to improve product quality and production capacity. In terms of product specifications, it can produce various specifications of products with diameters ranging from 219mm to 3000mm and wall thicknesses ranging from 6mm to 80mm to meet the needs of different projects. At the same time, with the advancement of the “Belt and Road” initiative, my country’s straight seam welded steel pipe companies are actively exploring the international market, and the export volume of products has increased year by year. Driven by the concept of green building, environmentally friendly straight seam welded steel pipes are also increasingly favored by the market.

Technological innovation is an important driving force for the development of the straight seam welded steel pipe industry. In terms of materials, the development of new high-rise steel grades with higher strength and better welding performance is a current research hotspot. In terms of production technology, the application of intelligent and automated technologies continues to improve production efficiency and product consistency. Digital twin technology has been introduced into the production line to achieve real-time monitoring and optimization of the production process. In terms of detection technology, artificial intelligence-assisted non-destructive testing methods have greatly improved defect recognition rate and detection efficiency. These technological innovations not only improve product quality but also reduce production costs and enhance market competitiveness.

There are several key issues that need to be paid attention to during the use of straight seam welded steel pipes. The first is the selection problem. It is necessary to select the appropriate material, specification, and strength grade according to the engineering design requirements. The second is the transportation and storage problem. Effective measures should be taken to prevent deformation and surface damage of steel pipes. During the installation and construction process, welding and connection should be carried out in strict accordance with the specifications to ensure structural safety. Anti-corrosion maintenance is also an important part of extending the service life. The appropriate anti-corrosion solution should be selected according to the use environment and regular inspection and maintenance should be carried out.

In terms of future development trends, straight seam welded steel pipes will develop in the direction of higher strength, lighter weight, and more environmentally friendly. With the continuous increase in building height, higher requirements are put forward for material strength, and the research and development of high-strength steel of 800MPa and above has become the focus of the industry. Lightweight design can not only reduce the amount of materials used but also reduce transportation and installation costs. In terms of environmental protection, the development of low-alloy, easily recyclable green high-construction steel and more environmentally friendly surface treatment technology is an important direction for future development. In addition, the concept of smart steel pipes has gradually emerged, and sensors are embedded in steel pipes to achieve real-time monitoring of the health of the structure.

Standardization construction is crucial to the development of the industry. My country has established a relatively complete standard system for straight seam welded steel pipes, including product standards, test method standards, and application technical specifications. The formulation and implementation of these standards regulate the market order and ensure the quality of the project. With the advancement of technology and changes in engineering needs, relevant standards are also being revised and improved. Actively participating in the formulation of international standards and promoting the export of Chinese standards is an important way to enhance the international influence of my country’s straight-seam welded steel pipes.

In summary, as an important material for modern construction, the technical level and application scope of straight seam welded steel pipes are constantly improving. Through continuous technological innovation, strict quality control, and standardized industry management, my country’s straight seam welded steel pipe industry has already possessed strong international competitiveness. In the future, with the continuous development of the construction industry and the emergence of new technologies, straight-seam welded steel pipes will surely play an important role in more fields and provide safer, more economical, and environmentally friendly solutions for engineering construction.


Post time: Jun-11-2025

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